"Minimizing unproductive times at the trim and form area of on semicond" by Deanna Mae Dioso Alcantara

Date

4-2009

Degree

Bachelor of Science in Industrial Engineering

College

College of Engineering and Agro-Industrial Technology (CEAT)

Adviser/Committee Chair

Haerold Dean Z. Layaoen

Committee Member

Arvin Joseph M. Elauria, Mikel Angelo Yap

Abstract

ON Semiconductor Philippines, Incorporated is located at Governor's Drive Barangay Maduya, Carmona, Cavite. It is one of the exporters of semiconductors for advanced electronics applications in the Philippines. The company assembles, tests, and packages surface mount Logic and Analog technologies and wafers. The unproductive time of the company hinders the productivity and brings about losses. The trim and form area contributed to the largest unproductive time and it amounted to 42%. Unproductive time can be classified as setups (SU), planned maintenance (PM), equipment downtime (ED), and schedule or shiftly downtime (SD). The assignable causes of unproductive time were identified using Ishikawa diagram and the root causes were analyzed using CNX analysis. These root causes were then classified into controllable, noise and experimental factors. From the root causes, recommendations were made. First, the use of the sound system to signal the breaks and dismissal should be implemented and reminders on workstations should be put to reduce early breaks and end of shift a refresher course on minor trouble shooting and inspection procedure should be done to improve the skills of the workers technicians should be cross-trained to reduce PM and setup delays and the plan of production per shift should be done to ensure the knowledge of the workers about the lots they are supposed to process.The recommendations require an initial investment of Php92,206.50 while having a savings of PhP69,103,953.68 annually.

Language

English

LC Subject

Industry analysis

Location

UPLB College of Engineering and Agro-Industrial Technology (CEAT)

Call Number

LG 993.5 2009 E66 A43

Document Type

Thesis

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